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KinetiqOS The operating system for the industrial plant

Every machine has a pulse.

Most plants just can't hear it. KinetiqOS senses, understands, predicts, and acts across the entire factory floor; deployed on Kinetiq hardware, or embedded on the sensors and PLCs you already own.

Stream
LIVE
Max sampling
25.6KHZ ODR
Accel range
±16G
Sensing
3-AXIS MEMS
Transport
MQTT→ KAFKA
01 The problem

Plants don't lack data.
They lack an operating system.

TOOL / 01 Siloed

Vibration apps

A point tool that charts one sensor type, in one vendor's cloud, for one team. The rest of the plant is invisible to it.

TOOL / 02 Control-only

SCADA & DCS

Built to control the process, not to catch a bearing fault three weeks before it stops the line.

TOOL / 03 Unstructured

Spreadsheets & paper

Maintenance history lives in tribal knowledge, a shared drive, and the head of the engineer who just retired.

KinetiqOS is the layer above all of it; one system of record and action for plant reliability
02 An operating system, in five layers
ExtendApps · Connectors · SDK
ActAlerts · Cases · Workflows
PredictFFT · Envelope · Autoencoder
UnderstandStreams · Asset model
SenseLACC001 · Any PLC / DCS
Plant hardwareAny vendor
L-1

Sense

High-fidelity acquisition from Kinetiq's own LACC001 triaxial nodes; or from any sensor, PLC, or DCS already installed, bridged over industrial protocols into one stream.

MQTTOPC-UAModbus4–20 mAIO-Link
L-2

Understand

Raw telemetry becomes a living model of the plant: normalized signals, streaming context, and a hierarchy that runs from the site down to a single bearing.

Kafka streamsAsset hierarchyContextualization
L-3

Predict

Time and frequency-domain analytics with autoencoder anomaly detection flag developing faults weeks before failure; with the evidence attached, not just a score.

FFTEnvelope · HilbertCrest · KurtosisAutoencoder
L-4

Act

Alerts, diagnostic cases, dashboards, and workflows route the right insight to the right human; while there is still time to plan the fix instead of suffering the stop.

AlertsDashboardsFormsExports
L-5

Extend

An app and connector model lets new capabilities plug into the platform; new sensors, new analytics, new workflows; without re-platforming the plant.

ConnectorsAppsSDK
03 From vibration to verdict

This is a machine, confessing.

A live vibration stream from a rotating asset. Switch the machine's state and watch exactly what KinetiqOS watches; the time waveform, the real-time FFT, and the moment a developing fault crosses the alarm line.

LACC001 · NODE 07 · DRIVE-END BEARING Streaming NOMINAL
Time domain; acceleration, g
Frequency domain · FFT magnitude
Velocity RMS
-
Crest factor
-
Kurtosis
-
Temp
-
State
-
KinetiqOS runs this entire chain; RMS, FFT, envelope (Hilbert), crest, kurtosis, skew, and autoencoder inference; on every node, continuously. The outer-race signature above is visible in the spectrum weeks before it is audible on the floor.
04 Deployment

Our hardware.
Or yours.

Two ways in, one operating system. KinetiqOS never asks you to rip and replace; it meets the plant exactly where it is.

Model A · Full stack

Hardware + OS

For plants with no instrumentation; flying blind today

We supply the sensors, the edge gateway, and KinetiqOS as one turnkey package. Native MQTT from the node to analytics, out of the box.

  • Turnkey: LACC001 nodes, gateway, and OS in a single deployment
  • Wireless triax nodes reach assets cabling never could
  • Fast time-to-value on greenfield lines and SME plants
Model B · OS-only

Embedded on existing hardware

For plants that already have sensors, PLCs, SCADA, or a historian

KinetiqOS rides on top of your installed base. Edge gateways translate your plant's native protocols into one stream the OS understands.

  • No rip-and-replace: Modbus, OPC-UA, 4–20 mA, IO-Link → MQTT
  • Runs on standard industrial gateways in your cabinet
  • Software subscription; the pure Plant OS motion
0 KHZ
Max sampling rate; 15 selectable ODRs
±0 G
Acceleration range; software selectable
0 WKS
Earliest fault warning with ultrasound sensing
0 IND
Industries served with named, field-proven hardware
05 Native hardware

The LACC001 node.

Our proprietary sensing node: a triaxial MEMS accelerometer with on-board temperature and on-sensor DSP, streaming validated binary payloads over MQTT the moment it powers on.

Sensing3-AXIS MEMS + TEMPERATURE
Output data rate2 HZ → 25,600 HZ · 15 RATES
Acceleration range±2 / ±4 / ±8 / ±16 G
On-board DSPFIR + ADAPTIVE LP · CRC-VALIDATED
TransportMQTT → KAFKA → KINETIQ ANALYTICS
FIG. 05-A MOUNTING FACE TRIAXIAL MEMS ELEMENT STATUS LED ON-BOARD DSP · FIR + CRC MOUNTING STUD LINK · MQTT / TLS
LACC001; triaxial vibration & temperature node
07 Deployment

Run KinetiqOS in your plant.

Start with a pilot on your most critical line. Our solutions engineering team will scope the assets, the failure modes, and the hardware, Kinetiq's or yours, within one conversation.

REQUEST LOGGED; our solutions engineering team will reach out within one business day.